Enough coats of varnish for the bow roller platform and all the other pieces I was varnishing at the same time. Now to put some holes in this piece of wood. First I made the 3 holes that would act as the primary bolt holes through the platform and the deck. From there I was able to mark the deck where I would need to drill. The holes through the deck were drilled out at 5/8" then filled with thickened epoxy. These I let sit for a day then drilled them out again with a 3/8" hole. This will seal the deck core should any water infiltrate the hole. The bolts for the primary holes are 3/8" stainless hex head 6 1/2" long. They protrude below deck about 1 inch. My next trick will be to make a backing plate to sandwich the deck and platform. I will use the 1/4" aluminum plate again but access to this point of the deck and hull is extremely tight and is blocked by the Sampson post running vertically up through the deck in the middle of the for-peak.
Sailing: The art of getting wet and becoming ill while slowly going nowhere at great expense.
Tuesday, August 16, 2011
Roller Mount
Enough coats of varnish for the bow roller platform and all the other pieces I was varnishing at the same time. Now to put some holes in this piece of wood. First I made the 3 holes that would act as the primary bolt holes through the platform and the deck. From there I was able to mark the deck where I would need to drill. The holes through the deck were drilled out at 5/8" then filled with thickened epoxy. These I let sit for a day then drilled them out again with a 3/8" hole. This will seal the deck core should any water infiltrate the hole. The bolts for the primary holes are 3/8" stainless hex head 6 1/2" long. They protrude below deck about 1 inch. My next trick will be to make a backing plate to sandwich the deck and platform. I will use the 1/4" aluminum plate again but access to this point of the deck and hull is extremely tight and is blocked by the Sampson post running vertically up through the deck in the middle of the for-peak.
Monday, August 1, 2011
Bightwork
Before the new bow roller platform can be mounted I needed to finish it off with varnish. I had some other items I had stripped and sanded ready for varnish so it was worth while to do them all at the same time. The two dorade boxes and lids, two winch mounts and a stern light mount. In the picture you can see the Sapele and Teak are not that for off in color, only in grain.
I continued with the same formula that has served me well on the toe rails and mast restoration. The first coat is an Epifanes Rapid Coat with a teak tint, light sanding then 5-7 coats of Epifanes Woodfinish Clear Gloss Varnish. This has worked out well timing wise because it is still too hot to spend more than 30 min on the boat at a time. I did have enough time this past weekend to template and cut out a new galley bulkhead skin (1/8") and will sand on it a bit more before applying. Working out the clamping and installation took longer than making the piece fit.
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