Sailing: The art of getting wet and becoming ill while slowly going nowhere at great expense.

Tuesday, October 30, 2012

Interior Finish



 I finished up all the fixed in place wood refinishing.  I still have some parts that are/were removed to be refinished in the basement.  And finally I have new trim that will need to be installed along the edges of some old and new finishes to bridge the gap. 


I installed the Garmin GMI10 unit in the old hole for the tachometer (non-functioning) and will do all the wiring next week if time permits.  I installed the new Bora fan on one of the new bulkheads.  I have a cheap oscillating fan that i may install in the forward cabin. 

I made two new cover plates that I used to cover the old holes from the 120v outlets the PO had installed.  I don't plan on any AC system so I blanked them off.  One was in the cabinet/nav table enclosure and the other was in the engine compartment wall of all places.  The disconnect box was actually mounted in the engine compartment. 

 I fixed the loose reading light at the companion way.  I took out the bulb, turned the unit upside down and sealed off the opening with butyl tape and filled the interior cavity with neat epoxy.  Solid as a rock now.  I still would love to get some real lights but they are not on the necessary budget list right now

 Although all of the interior finishes look abysmal in these photos, it doesn't look half bad in person.  The differences in color and sheen are not all that distracting.  Once I refinish all the other teak fixtures that went on the walls and reinstall those the starkness may go away and help blend.




Wednesday, October 24, 2012

Running Rigging


More stuff.  More Money.  I have put off these purchases as long as necessary.  I got another coat of varnish on a sanded interior this week.  One more should do it.  I have a lot of other small bits and pieces to varnish but they are all in the basement and can be done any time.

My package came from Defender right on time.  2 new wire to rope halyard kits, 2 new halyards with shackles, 1 new Life Sling and 1 new anchor lock.  The Wire to rope kits are comprised of 50' of 3/16 SS wire cable pre-spliced to 50' of 7/16 line.  The only assembly I had to do was determine the correct length of the cable, cut and crimp on the end.  I layed the old Jib halyard (wire) on the ground next to the new one and cut accordingly.  The wire is crimped via an oval barrel swage sleeve and a SS thimble to make the eye after the cable has been run through the sheave.  Same operation for the Main Halyard.

The rest of the line I left intact and will trim to length once the mast is stepped and I can measure properly.  The other two halyards are 3/8' line with snap shackles.  One for the topping lift and one for the spinnaker (drifter) of the future.  There is also a spinnaker pole guy that needs to be run but I will do that in my next purchase.  So I ran all these new lines and halyards on the mast and got one step closer to finishing.


The Life Sling is a required piece of safety equipment and get hung on the stern rail.  I also ordered the Garmin GMI10 instrument display that I will hook up to the already installed tri-ducer ( speed, depth, temp) sensor.

Wednesday, October 17, 2012

We Have Power

 We finally have independent power aboard!  As a reward for two weeks of sanding and 1 of the 2 coats of varnish put on, I opened up the check book and invested in the expensive part of the power plant.  For the house batteries, I have two 6 volt golf cart batteries (GC2-XHD-UTL) from Interstate.  Why did I choose these.  The industry benchmark seems to be Trojan Batteries; the T-105's to be specific.  They are some of the best performing and more expensive batteries you can find. The Interstate's are listed as a replacement for the T105's but on closer inspection actually have specs that are a tad bit better.

Comparing the total Amp Hr ratings, which is what we really need to look at for house batteries, the Trojans are at 225 Ah and the GC2's are at 232 Ah.  The reserve capacity at 25 amps is 447 vs 475 and at 75 amps is 115 vs 122.  Everything is just a bit higher on the GC2's, including the weight.  62lbs vs 67lbs.  You would expect more weight to come from heavier plates and that translates into better performance.  The second reason I went this way is that through work we get a discount at Interstate Battery.  So I ended up with slightly better performance and lower initial cost.  The only unknown is longevity.  We shall see.

In the photo you can see the two 6-volts wired together in their battery boxes mounted under the lazzerette on the starboard side.  The funny looking yellow cable with the blue tape is to identify the jumper cable from the neg. on one battery to the pos. on the other, combining them to be a 12-volt bank.  You can also see the 125A Mega Fuse on the positive side and the negative bus both mounted on the cockpit side wall support.  There is still some wire management I have to do to make it neater but we now have House Power!

The Starter Battery is under the port lazzerette and is a Group 27 Interstate Battery (SRM-27) loosely based on a Trojan SCS200 spec.  This time the Trojan has a much better product.  In CCA (cold cranking amps)  the Trojan is at 620 while the Interstate is at 600.  RC at 25 amps is 200 vs 160.  This concerns me less on this battery because I also have the battery switch that can combine both banks for starting if need be and a starter battery I expect to wear out faster than the house bank.  I may regret that decision but I did save a few dollars on this round.

Both banks are also connected to a ACR (Automatic Charge Regulator) which is mounted on the rear cockpit bulkhead.  Each connection from the bank runs through a 100 A Mega fuse and the ACR is grounded through a fused Neg wire back to the neg bus.  This will allow a charge source at one bank to spill over and charge the other bank.  More specifically when the engine is running and the alternator is putting juice back into the starter battery, the extra charge goes over to the house bank.  If there is an external charge source going to the house bank, shore power or solar power for example, then the extra charge goes over into the starter battery.

It was nice to turn on the battery switch and have power lights come on.  Hit the breakers and turn interior lights on.  I did also start the motor again with the new starter battery and it fired right up.  I was worried about it not starting as before and was really concerned I had an air leak in the fuel system.  In my reading online about this problem I learned that the Yanmar manual says to set the throttle to high when starting (without the prop engaged of course).  I had been starting the motor at idle.  Makes a big difference.

I am not overly thrilled with my choice of LED reading lights. You get what you pay for.  They are cheap but they do work, although the shades have all worked loose.  I plan on pouring in some epoxy at the base to permanently set the shade to the post.  I did get one coat of matte spar varnish on the interior wood work after all that sanding.  It needs a light sanding now and another coat.  I finished up the boom tip painting with the fourth coat and it has done what I wanted it to do.  Sealed the wood, finished the end and will give me a good visual when the boom swings over.


Monday, October 1, 2012

Sanding.....Again

I am well into the last round of sanding for a while.  A very long while I hope.  I am prepping all of the little wood trim in the cabin.  I plan on applying a couple coats of a matt finish poly-urethane as I think it looks better than all that gloss on interior wood work.  Unfortunately there is an awful lot of it.  Every window, every transition, all the galley fronts, the hanging locker door, the head door and frame, the nav table and locker.  That is really only half of it.  Not to mention the full engine compartment enclosure and steps.  It went on all weekend and I still am not complete.  But I am getting close.  This is not a strip down to bare wood sanding.  Just a clean up and scuff for new urethane sanding.  A lot of areas could have or should have been sanded back all to bare wood but that would set me back months.  It is time to go Sailing!!  Beautifully refinished teak inside the cabin will not make the boat anymore seaworthy; will not make it point higher or go faster.  Time to get in the water.